Solution Description
Overview
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Swift Information
Gearing Arrangement: Worm Brand Name: EED
Enter Pace: 1400 rpm Certification: CE, ROHS, ISO9000
Rated Power: 3 ~ 4KW Output Torque: 2.8-2430N.M
Shade: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Ratio:1/ten.1/fifteen,1/twenty,1/twenty five,1/thirty,1/forty,1/50,1/60
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Supply Capacity
Source Ability: 20000 Piece/Items for each Month
Added Support: OEM is welcome
QC Program: ISO9001:2008
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Packaging & Shipping
Deal: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
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1. Widely utilised in turbines, shaft liners and axletrees, very good resistance to sporting, with substantial precision in
proportions, reduce sound, sophisticated centric running castings
two. With no vent and very precision
3. The complete framework is compact and the weight is greater
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Observe of installation
one .Thebase-plate have to be aircraft and stoutness, and the foundation-plate need to be screwed downand shockproof.
2. Theconnecting shaft of primary mover, reducer and operation system have to be coaxialinstallation.
three .Thediameter tolerance zone of input and output shaft is H6, the holes of fittings(these kinds of as couplings, belt-
pulley, sprocket wheel and so on) must appropriately matethe shaft, which helps prevent bearing from breakage be-
-cause of more than-loose mate.
4. Driverssuch as sprocket wheel and equipment need to be equipped near to bearings in buy toreduce bending stre-
-ss of hanging shaft.
5. Whiteassembling motor of WPD reducer, it is necessary that suitable sum of butterapplies to the worm
shaft enter hole and keyway, keeping away from assembling tootightly and rusting right after making use of for a long time.
6. WhenOrdering or using all varieties of WPD type, if the motor fat is binger than thecommon, supporting
established is necessary.
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Notices of utilization
1 .Ahead of making use of, please verify very carefully whether the reducer product, length, ratio, input connecting method,
output shaft construction, input and output shaftdirection and revolving route accord with necessity.
2 .According to the need of deciding on lubricant oil in the productmanual, please fill correct category and
manufacturer lubricant. And then screw on thevent-plug Unlock the modest cone-plug of vent-plug. Only after performing th-
ese, reducer is currently for starting up running. The proper manufacturer and adequatelubricant oil is required, replac-
ing oil in time conforming to the request ofproduct guide is also needed, specifically soon after using initial a hundred h-
ours, it isrequired refilling new oil.
3 .Whenabnormal conditions take place, make sure you cease and check reducer for every remedies andreasons for faults of
reducer (allowable greatest oil temperature is ninety five, below this temperature limit, ifoil temperature no a lot more goes
up, make sure you permit reducer proceed managing.
About CZPT since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism discipline and punching/stamp
ing area because 1984. Our principal product, NMRV worm equipment velocity reducer and sequence helical gearbox, XDR,
XDF, XDK, XDShave reached the superior method index of the congeneric European and Janpanese produc
ts, We offer you normal gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can take orders
of non-regular items, this sort of as gears, shafts, punching parts ect, in accordance to customers’ Drawings or sam-
ples.
Our company has complete established of equipment which includes CNC, lathes, milling machines, equipment hobbing equipment, g-
ear grinding machine, gear honing machine, equipment shaping device, worm grinder, grinding equipment, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have superior tests equipments also.
Our company has established favorable cooperation associations with sub-suppliers involving casting, raw mat-
erial, warmth remedy, area finishing and so on.
|
US $10-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
|
US $10-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2023-01-25